Exploding Squids

SATELLITES FALL SPACESHIPS FLY

Spacecraft, satellites and their components containing hazardous materials, are engineered to different parameters than traditional packages due to weight, materials and cost constraints. Since the 1970’s, the Pipeline and Hazardous Materials Safety Administration (PHMSA) has used their Special Permits process to address the National Aeronautic and Space Administration (NASA), Department of War (DOW) and the commercial space industries' unique terrestrial transportation difficulties.

  Hence, with the increased frequency of commercial spaceship launches the Department of Transportation is inviting your comments and suggestions on, among other things, ways to incorporate some of these special permits into the mainstream 49 CFR hazardous materials regulations. These topics would involve the shipping spacecraft payload components, deliveries to launch sites and recovery operations.

 DOT is seeking properly compelling information, supporting data and specific examples from the public.  Below is a list of the type of questions DOT posted in the January 29th, 2026 Proposed Rule. 

1. During support of terrestrial space operation, what specific regulatory challenges are encountered when transporting hazardous materials?

2. Other than the HMR required standards and special permits, are there articles and devices designed and manufactured to any other specifications or industry guidelines? 

3. Which hazardous material articles and devices used to transport in support of space operations are not designed or tested to DOT standards. Are there any industry-led initiatives to develop new standards for these non specification packaging?

4. What existing requirements of other Federal agencies such as NASA and DOW make the DOT regulations redundant?

5. How much DOT training do hazardous materials employees working in the space industry receive, compared to the hazardous materials industry as a whole?

6. Could the DOT 172.200 hazard communication requirements be eliminated for hazardous materials in support space operation by the use of say road closures or security escort? 

7. When multiple hazardous materials, like the addition of a Class 1 explosive (e.g., an explosive squib) which are often used in satellites and safety devices, when they are integrated into a singular article. Are there ways to provide better clarity for classification of these associated hazards?

8. What specific operational controls should be considered for assembled spacecraft being transported in commerce that would ensure DOT compliance with their packaging requirements?  

9. How are batteries integrated into components of spacecraft or payloads? What chemistries are being used and how are those batteries transported during the integration and spacecraft recovery processes?

10. How frequently are individual and multiple hazardous materials together transported in support of space operations and what current operational controls are used? 

11. How, when, where and why are highways, rail lines, vessels and airplanes used to transport hazardous materials in support of space operations and should potential HMR provisions be limited to any specific-transport mode?

(read more about the specific questions in this proposed rule listed on Hazardous Materials Publishing’s FREE Federal Register Update Page)

Comments must be received by April 29, 2026. However, the PHMSA will consider late-filed comments to the extent possible.

2025/2026 Hazardous Materials, Substances and Wastes Compliance Guide

from $130.00

** If you are located in Hawaii, Alaska, or Puerto Rico, email us directly: lisa@hazmat-tsp.com with your order information (Name, Company, ship to, bill to, number of books) and please include a phone number to call you. Thank you!

PLEASE NOTE WE CANNOT SHIP TO P.O. BOX. Thank you!

The 2025/2026 Compliance guides with the Emergency Response Guidebook contain the most up-to-date mandatory regulations covering the activities of all HAZMAT/WASTE Employees and Employers engaged in any activity, taking place in any location involving hazardous materials, chemicals, substances, or wastes.

These are the only available Compliance Guides that provide all the critical interfacing DOT/EPA/OSHA Hazard Communication and Compliance requirements for Hazardous Materials, Chemicals, Substances, and Wastes.

***If your PA Company is Tax Exempt, please email us directly with your tax-exempt information to order: lisa@hazmat-tsp.com

Please include: Name, Company, ship to, bill to, and number of books. And please include a phone number where we can reach you. Thank you!

Price per Quantity:

Select Price per Quantity 1-5 Books ( $145 Per Book) 6-10 Books ( $140 per Book) 11-24 Books ( $135per Book) 25-50 Books ( $130 per Book)

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Robert J. Keegan
Publisher and President
Transportation Skills Programs
hazmat.tsp@gmail.com
610-587-3978

A Salt and Batteries

WHEN IT RAINS IT POURS 

A semi truck carrying six, 75,000 lb industrial-scale lithium metal batteries, inside a freight container tipped over, stranding passengers and shutting down I-15 for two days. This, all the while, spewing toxic chlorine, hydrogen chloride and sulfur dioxide plumes onto the interstate, as the State of California’s resources were brought to bear on how to extinguish and remove the smoldering wreck.  

 Monumentally large electric power storage units are increasingly being manufactured by the thousands in new gigafactories. They are increasingly used to provide power in emergencies, ‘‘off-grid’’ and to fortify private and public utility power. 

So to aid in these thermal runaway emergencies, DOT proposed in a February 10, 2026 federal register, among other refinements, to update the emergency response information for lithium batteries transported as ‘‘UN3536, Lithium batteries installed in cargo transport unit lithium ion batteries or lithium metal batteries’’.  A new Special Provision 389, would require additional emergency response information for handling incidents, as lithium ion batteries may reignite hours or even days after the initial incident.

  In the meantime, the Department of Transportation (DOT) is seeking additional comments on the use and types of lithium batteries transported using the UN3536 entry. 

If the proposed rule is finalized, get ready for new shipping description entries and transport provisions. Among other things, it addresses the increased use of sodium as an alternative to harder sourced lithium. Sodium ion batteries can be discharged down to 0% charge without degradation. 

DOT is proposing to add a definition of Sodium ion cell or battery in Section 172.8 which will mean “a rechargeable electrochemical system, where the positive and negative electrodes are both intercalation or insertion compounds with no metallic sodium (or sodium alloy) in either electrode, and with an organic nonaqueous compound as electrolyte.”

Prepare for three new Class 9 Miscellaneous Hazardous Materials shipping descriptions for sodium ion batteries in Section 172.101 the Hazardous Materials Table, including classification, packaging provisions and exceptions for them in Section 173.185.

The comment period for this proposed rule ends on April 15, 2026.

 Sign up for an online Seminar or allow us to design a project driven in-house seminar, for your employees and customers.  

 Join the FREE Federal Regulatory Update Service to read more about this and other upcoming federal rule changes.

BE SAFE!

Robert J. Keegan
Publisher/President
Hazardous Materials Publishing Company
Transportation Skills Programs
www.hazmat-tsp.com
Hazmat.tsp@gmail.com

ONE FOR NOW AND ONE FOR LATER

Twin sticks, a.k.a. “Twix”, the candy bar baited some of its milk chocolate, caramel and wafer devotees into believing, before there were memes, that one stick was for immediate consumption, the other, presumably saved for one’s future enjoyment. The idea being masticate only one bar, the other, later. 

Much like the Environmental Protection Agency’s (EPA) 40 CFR dueling hazardous substance lists. Their Section 302.4, Hazardous Substances and Reportable Quantities List focus is on the immediate notification, whereas in Appendix A of Part 355, the Extremely Hazardous Substance (EHS) List, deals with community safety, and preparing for future emergencies.

 The Comprehensive Environmental Response, Compensation and Liability Act (CERCLA), requires immediate reporting, response and liability for the roughly 800 hazardous substances listed in Section 302.4. 

The Emergency Planning and Community Right-to-Know Act (EPCRA) mandates reporting chemical releases, community right-to-know requirements and developing Emergency Response Plans for the approximately 355 hazardous substances listed in Appendix A of Part 355. These requirements prophylactically prepare the community for future hazardous substance emergencies through annual inventory reports and local emergency planning commission release notifications.

If you took the bad apples, like Allyl Alcohol and Aldrin, out of Section 302.4 Hazardous Substances and Reportable Quantities List you would basically have Appendix A of Part 355, the Extremely Hazardous Substance (EHS) List. 

  Together, the Section 302.4 and the Appendix A Part 355 lists ensure a 24 hour time limit for notification to the National Response Center (NRC) and your Local Emergency Planning Commission, respectively, allowing for immediate response to hazardous substance releases.

  As far as the Twix bars go, I would always eat one and save the other one and eat it after I was done with the first! 

 Please call us with any questions, comments or input. We look forward to hearing from you.

 Hope to see you soon, thank you.

2025/2026 Hazardous Materials, Substances and Wastes Compliance Guide

from $130.00

** If you are located in Hawaii, Alaska, or Puerto Rico, email us directly: lisa@hazmat-tsp.com with your order information (Name, Company, ship to, bill to, number of books) and please include a phone number to call you. Thank you!

PLEASE NOTE WE CANNOT SHIP TO P.O. BOX. Thank you!

The 2025/2026 Compliance guides with the Emergency Response Guidebook contain the most up-to-date mandatory regulations covering the activities of all HAZMAT/WASTE Employees and Employers engaged in any activity, taking place in any location involving hazardous materials, chemicals, substances, or wastes.

These are the only available Compliance Guides that provide all the critical interfacing DOT/EPA/OSHA Hazard Communication and Compliance requirements for Hazardous Materials, Chemicals, Substances, and Wastes.

***If your PA Company is Tax Exempt, please email us directly with your tax-exempt information to order: lisa@hazmat-tsp.com

Please include: Name, Company, ship to, bill to, and number of books. And please include a phone number where we can reach you. Thank you!

Price per Quantity:

Select Price per Quantity 1-5 Books ( $145 Per Book) 6-10 Books ( $140 per Book) 11-24 Books ( $135per Book) 25-50 Books ( $130 per Book)

Purchase

Robert J. Keegan
Publisher and President
Hazardous Materials Publishing Company 
Transportation Skills Programs Inc.
www.hazmat-tsp.com
610-587-3978
hazmat-tsp@gmail.com

THIS OR THERE

When something is “In the Ether”, it  means it's there, but you can't see it. Ether, is often used to describe something that is intangible or apparently exists but in a non-physical state. Nikolai Tesla the brilliant and unselfish genius, believed you could pull unlimited amounts of free energy out of the ether. As you might have guessed, that didn’t turn out real well for him.

49 CFR the Pipeline and Hazardous Materials Safety Administration, (PHMSA) is proposing to remove The List of Hazardous Substances and Reportable Quantities from the Department of Transportation, (DOT) regulations. (Link to ANPRM)

Similar to 40 years ago, when PHMSA removed the Combustible Liquid shipping descriptions from the 172.101 Hazardous Materials Table (HMT), at the same time, keeping them in the regulations. DOT is proposing the Hazardous Substances List pull a similar disappearing act. They might not be in the DOT regulations soon, at least not in Appendix A, which will stick around to become the Marine Pollutant List currently residing in Appendix B.

There are six ways for a material to be regulated under the HMR. One, when listed by chemical name in the 172.101 Hazardous Materials Table. Two, when listed in Appendix B the List of Marine Pollutants. Three, by meeting a hazard class definition in 173.2. Four, meeting the definition of an Elevated Temperature. Five, when shipping hazardous waste. Then Six, shipping Hazardous Substances listed in Appendix A. 

Does that mean that by removing them from Appendix A, it will now fall to five? No, the regulation stands. They are removing the list from the HMR to eliminate redundancy, but not the DOT Reportable Quantity (RQ) shipping paper and marking requirements.

“Hazardous substance for the purposes of this subchapter, means a material, including its mixtures and solutions, that—(1) Is listed in 40 CFR 302.4 is in a quantity, in one package, which equals or exceeds the reportable quantity (RQ) listed in 40 CFR 302.4.”

I'm not sure if you're getting this. If the list is gone how will shippers determine if their material is a DOT Hazardous Substance? Apparently by consulting the 40 CFR Environmental Protection Agency's (EPA) Hazardous Waste Management Regulations, (HMR) in Section 40 CFR 302.4 the List of Hazardous Substances and Reportable Quantities. 

EPA Hazardous Waste Regulations, when shipping DOT hazardous material products? Yeah, they are the same list. Only DOT has been updating their duplicate list periodically, so there is a lag.

There is only one regulatory DOT, EPA, OSHA compliance guide that currently contains both lists, our 2025/2026 Hazardous Materials, Substance and Waste Compliance Guide. Order today before the 2025/2026 edition is gone.

DOT wants to eliminate confusion of exactly when a newly listed 302.4 substance is regulated as a hazardous material. Apparently, if DOT gets their way, it will be as soon as the hazardous material is listed in the EPA 302.4 List of Hazardous Substance.

Don’t be surprised if they do the same thing with marine pollutants. DOT might, in the future, use a similar cross reference to Chapter 2.9 of the International Maritime Dangerous Goods Code’s (IMDG) Marine Pollutant Recommendations, for all the same reasons.

Watch for further updates on this Proposed Rule and other Regulatory Changes on our; 

FREE Regulatory Update Service Page.

Nikolai, after years of being celebrated as one of the world's true geniuses, died broken and alone. Nothing’s free. There’s a price for everything.

I hope you all have a great 2026 and to see you soon!

Robert J Keegan,
Publisher and President
Hazardous Materials Publishing Company
Transportation Skills Programs Incorporated
hazmat.tsp@gmail.com
610-587-3978 text and cell

2025/2026 Hazardous Materials, Substances and Wastes Compliance Guide

from $130.00

** If you are located in Hawaii, Alaska, or Puerto Rico, email us directly: lisa@hazmat-tsp.com with your order information (Name, Company, ship to, bill to, number of books) and please include a phone number to call you. Thank you!

PLEASE NOTE WE CANNOT SHIP TO P.O. BOX. Thank you!

The 2025/2026 Compliance guides with the Emergency Response Guidebook contain the most up-to-date mandatory regulations covering the activities of all HAZMAT/WASTE Employees and Employers engaged in any activity, taking place in any location involving hazardous materials, chemicals, substances, or wastes.

These are the only available Compliance Guides that provide all the critical interfacing DOT/EPA/OSHA Hazard Communication and Compliance requirements for Hazardous Materials, Chemicals, Substances, and Wastes.

***If your PA Company is Tax Exempt, please email us directly with your tax-exempt information to order: lisa@hazmat-tsp.com

Please include: Name, Company, ship to, bill to, and number of books. And please include a phone number where we can reach you. Thank you!

Price per Quantity:

Select Price per Quantity 1-5 Books ( $145 Per Book) 6-10 Books ( $140 per Book) 11-24 Books ( $135per Book) 25-50 Books ( $130 per Book)

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DANGEROUS PLACARDING

 DANGEROUS PLACARDING

When loading 200 pounds of Flammable Liquids, 200 pounds of Corrosive Liquids and an additional 2 pounds of an Oral Poison, on a transportation vehicle, shippers and generators are not required to provide placards as the aggregate gross rate is only 402 pounds. Well, below the 1,001 pound gross weight table 2 non-bulk placarding requirements, in 172.504(c) therefore, excepted from Subpart F of the DOT 49 CFR Pipeline and Hazardous Material Safety Administration,(PHMSA) Hazardous Material Regulations (HMR). 

THE“ NON-BULK TABLE 2 DANGEROUS PLACARD”

Considering that most trailers have one or at the most, two placard holders, once drivers exceed the 1,001 pound limit, there is an exception in 172.504(b) for these three separate materials that require placarding. The Dangerous placard can be used in this situation, to alleviate the need for additional placarding holders.

Two or more hazardous materials requiring different placards specified in Table 2 may be placarded with the Dangerous placard in place of the separate placards specified for each of the materials in Table 2. Solving the problem of not having more than one holder on the truck or transport vehicle.

HIDDEN DANGER

However, when “1,001 kg (2,205 pounds) aggregate gross weight or more of one category of material is loaded therein at one loading facility on a freight container, unit load device, transport vehicle, or rail car, the placard specified in Table 2 in paragraph (e) of this section for that category must be applied”.

UNFORTUNATELY

 So, a situation could arise at the next pick up, if the driver accepted over the 2,205 pound limit of one material. In this case 3,000 pounds of a Flammable Liquid in addition to 200 pounds of Corrosives and 2 pounds of Oral Poison.  

I believe two placards would still only be required in this particular situation.

 It seems to me only the Flammable Liquid placard would be required. The other two would still be covered under the Dangerous placard at least until they, the corrosive and the poison, individually exceeded the 2,205 pounds.

EXCEPTIONS

 Non-bulk packagings containing only the residue of a hazardous material in Table 2 are not covered by Subpart F. In addition this vehicle with all three separate placards displayed, though not required, at only 402 pounds would still be within the confines of the HMR. 

FEWER EXCEPTIONS

Bulk freight containers, unit load devices, transport vehicles and rail cars, should be placarded on each side and each end with the placards specified in table 2. Table 1 materials placard, regardless of container capacity. Exceptions and substitution placarding, like the use of Class 9, Miscellaneous Hazardous Materials placards, never, including others, are found in 172.504(f).

You're not out of the HMR when a vehicle has less than 1,001 pounds of table 2 non-bulk containers, you're just out of Subpart F, the placards. The Federal Motor Carrier Safety Regulations,(FMCSR) under the Commercial Drivers License,(CDL) Regulations in Section 390.5 under the definition of “Commercial Drivers License” cites hazardous material placarding requirements as one of 4 CDL triggers, hence the confusion.

Be Safe!

2025/2026 Hazardous Materials, Substances and Wastes Compliance Guide

from $130.00

** If you are located in Hawaii, Alaska, or Puerto Rico, email us directly: lisa@hazmat-tsp.com with your order information (Name, Company, ship to, bill to, number of books) and please include a phone number to call you. Thank you!

PLEASE NOTE WE CANNOT SHIP TO P.O. BOX. Thank you!

The 2025/2026 Compliance guides with the Emergency Response Guidebook contain the most up-to-date mandatory regulations covering the activities of all HAZMAT/WASTE Employees and Employers engaged in any activity, taking place in any location involving hazardous materials, chemicals, substances, or wastes.

These are the only available Compliance Guides that provide all the critical interfacing DOT/EPA/OSHA Hazard Communication and Compliance requirements for Hazardous Materials, Chemicals, Substances, and Wastes.

***If your PA Company is Tax Exempt, please email us directly with your tax-exempt information to order: lisa@hazmat-tsp.com

Please include: Name, Company, ship to, bill to, and number of books. And please include a phone number where we can reach you. Thank you!

Price per Quantity:

Select Price per Quantity 1-5 Books ( $145 Per Book) 6-10 Books ( $140 per Book) 11-24 Books ( $135per Book) 25-50 Books ( $130 per Book)

Purchase

Robert J. Keegan
President and Publisher
Hazardous Materials Publishing
Transportation Skills Programs
610-587-3978 (cell- text)
610-488-9013 (home)